20kHz High Power Ultrasonic Welding Transducer for Industrial Plastic Welding Machine

Description

Ultrasonic Welding Transducer
The ultrasonic welding transducer acts as the core functional component of a complete ultrasonic welding system.
It converts high-frequency electrical energy into steady high-frequency mechanical vibration.

First, the product is assembled with multiple piezoelectric ceramic wafers.
These ceramic wafers are preloaded and fastened tightly between two metal end blocks.
A thin metal electrode sheet is arranged between every two ceramic wafers.
When alternating electrical signals are applied to these electrode sheets, the piezoelectric ceramics produce periodic expansion and contraction.
Such periodic mechanical deformation generates stable axial ultrasonic vibration.

Furthermore, a standard ultrasonic welding system requires matched supporting components for reliable operation.
Besides, a complete ultrasonic system mainly consists of three core modules: ultrasonic generator, transducer and welding horn.
Meanwhile, stable operation can only be guaranteed when the three components are professionally calibrated and matched as an integrated unit.

Applications
In addition, this transducer is compatible with most mainstream standard ultrasonic welding equipment.
It serves as a vital execution component for welding plastics, textile fabrics and thin sheet metals.

The matched welding system can realize reliable bonding of a wide range of common industrial materials.
Common plastics include ABS, PVC, PP, PE, PC, PS, HDPE, LDPE, PET, PMMA, Acetal and other engineering plastics.
Supported textiles cover polyester fabrics, non-woven fabrics, nylon and other synthetic fabrics.
Moreover, it is widely adopted in automotive plastic fittings, non-woven mask production and daily plastic part assembly lines.

Product Features
1. Low resonant impedance with superior mechanical quality factor
2. Low thermal generation during continuous operation, wide allowable working temperature range, stable performance with negligible parameter drift
3. Excellent electro-acoustic conversion efficiency and stable high vibration amplitude output
4. High-grade raw materials are adopted to achieve long-term stable service life

Model	Welding Material	Voltage	Ultrasonic Power (kw)	Welding Area	Usage	Weight (kg)	Product Name	Application	Keyword	Ultrasonic Frequency	Height	Diameter	Weight	Impedance	Electric Capacity
QZ-2525F-28ZP8	PVC, ABS, PET, Acrylic, Nylon, Polyethylene, Polycarbonate	110 V, 220 V	500w	1	Solder the ear band of the mask &Plastic welding	0.29	Ultrasonic Welding Transducer	Portable Ultrasonic Spot Welding	Ultrasonic Welding Transducer	28kHz	190mm	25mm	291g	less than 205ohm	4000pf
QZ-5050F-20ZP8	PVC, ABS, PET, Acrylic, Nylon, Polyethylene, Polycarbonate	110 V, 220 V	2000W	1	Welding upvc window profile	2.6	Uitrasonic Plastic Welding transducer	Ultrasonic Welding	Medical Face Mask Welding Machine	20kHZ	243mm	50mm	2583g	less than 25ohm	12000pf
QZ-2525D-35ZLP8	PP HDPE PE PVC EVA	110 V, 220 V	100w		mask Welding, nonwoven welding, plastic welding	0.22	Ultrasonic Welding Generator	Portable Ultrasonic Spot Welding	Medical Face Mask Welding Machine	35khz
QZ-2135D-28DP4	PVC, ABS, PET, Acrylic, Nylon, Polyethylene, Polycarbonate	110 V, 220 V	600w	1	Welding mask	0.3	Ultrasonic transducer	Ultrasonic Welding	Ultrasonic Plastic Welder Machine	28kHz
QZ-152035	PP HDPE PE PVC EVA	110 V, 220 V	800W/1200W/1500W/1800W/2000W	1		15	Ultrasonic Welding Generator	Ultrasonic Welding Machine		15K/20K/35K